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Motion Controller Product List

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Product Introduction: One-Board Motion Controller

Product Introduction: One-Board Motion Controller

Consolidating the functions of the motion controller onto a single board!

Consolidate the functions of a motion controller onto a single board! It operates as a motion controller simply by connecting the power supply (no PC required). It can be used for various applications such as grinding, cutting, polishing, cutting, drilling, laser processing, welding, dispensing, assembly, transportation, robotics, winding, 3D measurement, inspection machines, and more. Control that was previously impossible can now be achieved using a one-board motion controller.

  • Other embedded systems (software and hardware)

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Product Introduction: PLC Motion Controller

Product Introduction: PLC Motion Controller

MECHATROLINK-II/III compatible motion controller

This is a dedicated motion controller for the PLC (Yokogawa Electric FA-M3). It allows for easy use of NC control and robot control from the PLC. It is in a class of its own compared to general positioning module control. Despite being a PLC module, it integrates and operates independently with functions for multi-axis interpolation, synchronous control, contour control, and electronic cam, enabling control of processing machines, multi-axis robots, winding machines, and more without the burden of ladder logic. The PLMC offers a variety of convenient motion functions that can accommodate all types of automation equipment, helping to realize the know-how of machine and equipment manufacturers and promoting differentiation in automated systems. Additionally, with the use of multi-tasking capabilities, a single PLMC can easily control various stations such as transport, processing, assembly, and inspection in a line control setup. For more details, please contact us.

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[Example] High-speed pressing and synchronous machine

[Example] High-speed pressing and synchronous machine

[Example] Press-fitting parts synchronized with a 3000rpm spindle.

This is an example of controlling a high-speed press-fitting and assembly machine with a spindle speed of 3000 rpm. It can continuously and rapidly press-fit components into the workpiece. The press-fit pitch is approximately 0.5 to 2 mm. It continuously press-fits dozens of components into the workpiece. Fine Motion is equipped with measurement and analysis means to verify synchronization accuracy in micrometer units. Optimal adjustment of phase control is also easy. For more details, please contact us.

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[Example] Roll Tension Control

[Example] Roll Tension Control

An example of roll tension control utilizing torque control.

In film feeding and layering, it is necessary to synchronize the feeding and winding rollers, as well as to accurately control the film's tension and speed. Techno's motion controllers enable synchronization of the rollers and precise tension (torque) control. Additionally, with the application of synchronized operation of dozens of axes and NC/robot control functions, it is also possible to manage the entire system collectively. For more details, please contact us.

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[Example] Pipe Bender

[Example] Pipe Bender

Introduction of a case study on controlling a pipe bender (which deforms the pipe by pressing it against a bending mold to create the desired bend shape).

We press the pipe against a bending mold to create the desired bending shape through plastic deformation. The pusher axis and bending axis are linked to achieve precise bending. Additionally, by adding a rotating axis, continuous three-dimensional bending processing is possible. We have created a database of optimal bending conditions that take into account factors such as springback. Furthermore, adjustments can be made on-site to modify that database. For more details, please contact us.

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[Example] Servo press / Injection molding machine

[Example] Servo press / Injection molding machine

This is a case where a servo press was introduced for injection molding.

Servo presses, injection molding, benders, and precision molding may involve torque control. At Fine Motion, there are differences depending on the product, but commands can be issued at a minimum cycle of 125 μsec. Therefore, it is possible to specify the changes from position commands to torque commands in detail. In devices like molding machines, where the molding results can vary depending on the points at which torque control is switched, this offers a significant advantage. For more details, please contact us.

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[Example] Spring forming machine

[Example] Spring forming machine

This is an example of a spring forming machine that has been introduced.

This is an example of a spring forming machine (forming machine) that has been implemented. In spring forming machines with many axes, controlling each axis with cams allows for the desired forming results to be achieved. Fine Motion can be said to be a very suitable motion controller.

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[Example] Glass Cutting Machine

[Example] Glass Cutting Machine

This is an example of the glass cutting machine that has been introduced. It can cut free shapes and CAM output diagrams accurately.

Fine Motion can cut complex shapes with precise trajectories. It has a θ-axis correction function for the blade tip. For more details, please contact us.

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  • Plastic processing machines (cutting and rolling)

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[Optional Feature] DNC (Direct NC)

[Optional Feature] DNC (Direct NC)

Used for long hours of precision machining (lens polishing, optical molding, dental processing) with vast amounts of data output from CAD/CAM, etc.

The Techno motion controller is primarily a standalone type that does not require a PC. For example, the one-board motion controller (SLM8000) can be used as an NC simply by powering on the main unit (board). This means it can be used with processing machines even without a PC. However, for instance, the data output from CAD/CAM may be expected to be large in size. ======= If we consider the command time for one instruction (linear interpolation) to be 0.1 seconds and the processing time to be 10 hours (36,000 seconds), the number of commands would be 360,000. Assuming one command is 64 bytes, the operating program would be approximately 22 MB. ======= In such cases, it is not possible to store all G-code programs in the memory of the motion controller. Therefore, DNC is used.

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[Example] High-speed synchronous control machine

[Example] High-speed synchronous control machine

High-speed synchronization of intricate motions like those of an electronic cam across multiple axes.

"Multi-head assembly machines linked on a circular table" and "sheet winding" require multi-axis synchronous control. Traditionally, synchronization was achieved through mechanical cams and linkage mechanisms, but there are increasing examples of replacing this with servo and electronic cam control. The electronic cam method offers various advantages compared to the mechanical cam method. However, to truly benefit from these advantages, it largely depends on the functions and performance of the motion controllers and servos. In specialized electronic component manufacturing, there may be cases where precise repetitive motion is required at high tact rates of several tens of milliseconds. Additionally, there are multi-axis synchronous systems with nearly 100 axes. At Fine Motion, we can achieve the industry's fastest synchronous control and ultra-multi-axis synchronization with a combination of general-purpose servos. For more details, please contact us.

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  • Assembly Machine

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[Example] Multi-axis, multi-head transport machine

[Example] Multi-axis, multi-head transport machine

High-speed and precise transport of electronic components, wafers, and glass.

In automated production lines, efficient transportation and stocking of workpieces (products) between stations such as assembly, processing, and inspection is an important theme. As the demand for fine, high-density, and high-speed transportation increases, not only simple positioning but also precise trajectory control becomes necessary. Additionally, due to the limitations of the mechanism's rigidity and the mass and inertia of moving parts, it is essential to achieve the highest speed and high precision through optimal acceleration and deceleration control for smooth operation. There are many combinations with image processing for work inspection and alignment, and further integration of assembly, implementation, transportation, processing, and inspection within the same system is progressing. Fine Motion realizes a high-value precision transportation system characterized by "precise motion," "multi-task processing," "flexible customization," and "real-time linkage between PC and PLC." For more details, please contact us.

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  • Transport and handling robots
  • Other conveying machines

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[Example] Desktop Precision Machining and Multipurpose Machine

[Example] Desktop Precision Machining and Multipurpose Machine

Camera/image-based digitizing, alignment correction, precision machining.

This is an example of digitizing, alignment correction, and precision machining using a camera/image. The theme is "Dedicated tabletop processing machines and multipurpose machines like digitizers," and the challenges include "communication from dedicated software of machine manufacturers to Fine Motion for operation," "integration with simple cameras and image processing," "automatic operation using G-code," "high-precision contour control and diameter correction equivalent to NC functions," and "manual operation using manual pulse generators or switches." For more details, please contact us.

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  • NC unit

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[Example] Scalar Robot Control

[Example] Scalar Robot Control

Control of a SCARA robot that can be operated in G language and robot language.

This is an example of controlling a SCARA robot that can be operated with G-code or robot language. The theme is "SCARA Robot Control," and the challenges include "stable operation," "smooth and accurate trajectory control," "integrating mechanism conversion (kinematics) to command in an orthogonal system," "integration with PLC ladder," "controlling the entire system with a ladder while the robot operates within it," and "efficiently responding to various applications such as screw tightening, welding, assembly, and deburring." For more details, please contact us.

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  • SCARA Robot

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[Example] Torque Command / Servo Press

[Example] Torque Command / Servo Press

Precise control of torque, speed, and position.

Torque control is essential in molding machines such as servo presses. The quality of control can lead to inconsistent results. Techno's motion controllers accurately link torque, speed, and position control, benefiting servo presses and molding machines.

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  • Other processing machines

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[Customization] If it's analog measurement

[Customization] If it's analog measurement

Easily realize "adaptive control" by applying AD functions and macro operations.

In Fine Motion, "learning control" can be easily realized by applying AD functions and macro calculations. In PLC motion, it will be combined with the FAM3 AD module. For more details, please contact us.

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